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Lawatan Fasiliti Pembuatan Bulu Tangkis Jiangshan

Ujian kualiti raket

Table 1: 9-Category Laboratory Testing Benchmarks & Acceptance Tolerances

Located in Shangguan Village, Fuyang District, Hangzhou, our 12,000 m² manufacturing facility (Hangzhou Bailian Trading Co., Ltd.) operates an in-house destructive and non-destructive testing laboratory auditing every production batch across 9 mechanical benchmarks:

9-Category Racket Laboratory Testing & Tolerance Matrix
Laboratory Test EquipmentLoading ProtocolFactory Acceptance ThresholdStructural Engineering Purpose
Alat ujian kelesuan raket50,000 continuous alternating load cyclesZero micro-cracks / stiffness loss <3%Shaft, T-joint & throat long-term structural endurance
Alat ujian kilasan raketRated static torsional load across shaft-handle axisTorsional deviation <1.5° (Full Carbon)Off-center impact directional stability & face recovery
Mesin ujian bahan universalTensile modulus & interlaminar shear verification24T (240 GPa) / 30T (295 GPa) / 40T (380 GPa)Incoming Toray carbon prepreg & alloy batch COA audit
Alat ujian hentaman beban jatuhCalibrated drop-weight impact on frame 12/3/9 o’clockZero structural fracture or delaminationClash durability & Padel glass-wall impact survival
Alat ujian hentaman projektilHigh-velocity pneumatic projectile impact cycling500+ high-speed impacts without core/grommet failure35 LBS badminton stringbed & Padel 3K/12K/18K face integrity
Alat ujian getaran tiga paksiTriaxial (X/Y/Z) frequency damping & decay loggingResidual vibration decay ≤120 msHandle damping & Padel EVA core (13°–17°) shock absorption
Alat ujian lantunan raketSweet-spot coefficient of restitution (COR) rebound checkBatch COR variance ≤±1.5%Consistent repulsion speed across production lots
Alat ujian kilasan bingkaiBilateral frame torque loading at 2/4/8/10 o’clockLeft/right angular symmetry ≤0.2°Verifies uniform 160°C bladder compaction & wall thickness
Alat ukur berat hayunanDynamic MOI swing-weight + static weight/balance sortingWeight ±1.5g · Balance ±2.0mm · MOI ±1.5 kg·cm²100% individual digital grading prior to AQL packing

Table 2: Hangzhou Fuyang 12,000 m² Multi-Sport Production Lines & QC Gates

Hangzhou Fuyang Racket Factory 6 Core Manufacturing Cells
Manufacturing CellIndustrial EquipmentMulti-Sport Production ScopeIn-Line Quality Gate
1. Cold-Storage Prepreg & CNC Slitting Cell-18°C climate-controlled freezer + automated laser ply cuttersToray 24T/30T/40T unidirectional & 3K/12K/18K woven carbon plies cut at 0°/±30°/±45°/90°Ply accuracy ±0.1mm; zero resin pre-curing
2. 160°C Pneumatic Hot-Press Bladder MoldingMulti-cavity 15-Bar pneumatic hot presses + internal solid foaming rigsFull-carbon & composite frames for Badminton (15 SKUs), Tennis (4 SKUs) & Squash (6 SKUs)160°C thermal cure; zero-void compaction
3. Padel 38mm Composite & EVA Core Molding LineCNC EVA core profiling routers + vacuum compression molding presses14 Padel racket OEM models in 3K/12K/18K carbon & composite faces with 13°–17° EVA coresProfile 38±0.2mm; EVA ±1.5° Shore C
4. Multi-Axis Robotic CNC Drilling & Finishing5-axis computerized CNC drilling rigs + dust-extraction wet sandingPrecision string-hole perforation (72/76 holes, 16×19, 14×18) & Padel face hole arraysHole pitch ±0.02mm; chamfered anti-shear edges
5. Cleanroom Electrostatic Paint & Decal CuringClass-10,000 dust-free spray booths + 80°C waterslide decal curing ovensMatte, gloss, satin, chameleon, exposed carbon & 3D quartz sand spin texturesASTM D3359 5B paint adhesion; PMS ΔE ≤1.0
6. Digital Balancing, CNC Stringing & AQL Packing0.1g electronic scales + digital balance beams + constant-pull stringers100% unit sorting, laser cone engraving & 50-set moisture-barrier master carton packingISO 2859-1 (AQL 1.5 Major / 2.5 Minor)